24m Scaffold Bridge

Overview

AEG delivered a 24m x 2.1m pre-assembled access bridge for installation during a shutdown with a strict one-hour window. The craneable unit was fabricated and verified off-site to minimise on-site work at height. Built using 1500mm Apollo X Beams and Plas Tec Boards, it was placed smoothly, providing stable, compliant access immediately. Completed under time and under budget.

The Challenge

A client required a 24 metre long, 2.1 metre wide access bridge installed during a shutdown, with minimal disruption to operations. The bridge needed to be craneable, stable and fit for purpose immediately on placement, as there was a strict one hour operational window available. The design also had to support safe access and controlled movement at height, using 1500mm Apollo X Beams and Plas Tec Boards, while meeting site safety, compliance and permit requirements under constrained shutdown conditions.

The Approach

AEG planned the works around shutdown and lift constraints, prioritising safety, compliance and certainty of installation. We developed a controlled fabrication and verification process, selecting materials suitable for a pre-assembled, crane-lifted unit and confirming key dimensions prior to mobilisation. By completing critical checks before the shutdown window, our team reduced on-site exposure time and minimised the need for adjustments at height. Lift planning and sequencing were coordinated to support a smooth placement and safe handover.

The Result

AEG delivered a fully pre-assembled, craneable bridge unit measuring 24m x 2.1m, constructed with 1500mm Apollo X Beams and Plas Tec Boards. The unit was craned into position within the allocated operational window, reducing shutdown duration and supporting a controlled installation process. This approach limited work at height during live operational constraints and provided the client with a stable, compliant access solution from the outset. The project was completed under time and under budget, without compromising safety.

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Capability Statement

Safe, compliant access is essential, AEG’s engineer solutions with robust planning, transparent advice, and consistent support

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Two construction brochures are displayed on a stone surface. One is open, showing colorful images and text about scaffolding and access solutions, while the other is closed, highlighting the word "ACCESS" on the cover.